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Sector Application

Chemical Industry
Diaphragm Pump

Sealed, ATEX compliant air diaphragm pump solutions for acids, bases, solvents and corrosive chemicals.

  • Chemistry & Process
  • ATEX / Ex Certified
  • Acid & Solvent Compatible

Chemical Industry

Safe Transfer of Hazardous Fluids

In the chemical industry, fluids are often corrosive, toxic or flammable, so even the smallest leak in the pump means safety and environmental risk. Air diaphragm (AODD) pumps stand out in this sector: they are leak-proof as they have no mechanical seals and no rotating parts in contact with the fluid, they do not generate sparks as they are powered by air instead of electricity, and they can be used safely in explosive (ATEX) environments.

The chemical nature, concentration, temperature and viscosity of the fluid determine the body and diaphragm material. PP and PVDF bodies provide high resistance to acids and alkalis, while the PTFE diaphragm offers long life operation for solvents and a wide range of chemicals. The correct material combination should be verified from the chemical compatibility table.

Pumpport meets the transfer, dosing and discharge needs of chemical plants with PP, PVDF and SS316L body options, PTFE/EPDM/Santoprene diaphragm alternatives and ATEX certified models.

  • Seal-less design - very low risk of leakage
  • Air powered - spark free, ATEX Zone 1 & 2 compliant
  • PP, PVDF, SS316L body + PTFE/EPDM/Santoprene diaphragm
  • Resistant to dry running and closed valve (deadhead)
  • Can work with particulate and viscous chemicals
  • Self-priming - suitable for emptying drums and IBCs

Advantages

Highlights for the Chemical Industry

Unsealed - Leakproof

No mechanical seal and no rotating parts in contact with the fluid, eliminating the risk of leakage due to packing.

ATEX Safety

Since it works with air, it does not produce sparks; Ex certified for Zone 1 and Zone 2 explosive atmospheres.

Wide Range of Materials

PP, PVDF, SS316L body and PTFE/EPDM/Santoprene diaphragm are selected according to the fluid transported.

Dry Run & Deadhead

It continues to operate without damage when the tank is empty or the outlet valve is closed.

Application Areas

Where is it used in a chemical plant?

Acid & Alkali Transfer

Safe transfer of dilute-concentrated acids and bases with PP/PVDF body.

Solvent Transfer

Sealed, long life operation with PTFE diaphragm in solvents and solvents.

Drum & IBC Unloading

Safe self-priming discharge from drums, IBC and tote tanks.

Filter Press Feeding

Staggered, high-pressure and strict tolerance feed to filter presses.

Batch & Batching

Adjustable flow rate with air pressure for prescription batch and dosing.

Material Selection

According to Fluid Type
Material Guide

Fluid Type Recommended Body Diaphragm
Dilute to medium acid and base PP PTFE / EPDM
Strong acid, halogen, oxidizer PVDF PTFE
Solvents (ketone, aromatic) PVDF / SS316L PTFE
Corrosive / chemical containing particles SS316L Santoprene / PTFE

Frequently Asked Questions

Things to Consider When Choosing a Chemical Pump

PP body is sufficient for low and medium concentration sulfuric acid. For high concentration (>70%) PVDF body and PTFE diaphragm should be preferred; material selection should be verified from the chemical compatibility table.
Air diaphragm pumps have no mechanical seal and no rotating parts in contact with the fluid; therefore, the risk of leakage and leakage caused by the seal is very low. Since the pump operates with air instead of electricity, it does not produce sparks and can be used safely in explosive (ATEX) environments. When the casing and diaphragm are selected from the right material, it works long-lasting in corrosive fluids.
In installations with explosive gas or dust atmospheres (ATEX Zone 0/1/2 and Zone 20/21/22), the ATEX directive requires the use of Ex-certified equipment. Air diaphragm pumps are naturally suited to these environments as they do not require electricity and come Ex-certified with grounding and conductive material requirements.
As viscosity increases, pump flow rate decreases. As a general rule, if the viscosity exceeds 500 cP, a higher flow rate class is selected; pressure loss is reduced by keeping the suction line short and wide. Suction height should also be limited at high viscosity.
To start with: PP for dilute to medium acids and bases; PVDF for strong acids, halogens and oxidizers; PTFE diaphragm for solvents and a very wide range of chemicals. The exact choice depends on concentration and temperature and each combination should be verified from the chemical compatibility table.
In heavy chemical applications, diaphragm and ball valve seals should be checked approximately every 500-1000 operating hours. Dry running and sudden pressure changes shorten diaphragm life; regular inspection prevents unexpected downtime.

Chemical Compatibility Chart

Check the chemical resistance of the pump casing and diaphragm material as A/B/C/D from the table.

Go to Table

For Chemistry Practice

Let's Choose the Right Pump Together

Contact our technical team for chemical compatibility, ATEX requirements and flow rate calculation.

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